Sleeve

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Sleeve

Precision honed sleeve manufactured by Abhi Fine Products

Advancements

Manufacturers are continually pushing the envelope inregard to what can be accomplished with the single pass Honing Process. Improved tool, fixture and ma-chine designs have allowed for increased production rates as well as improved bore precision. The following are some of the latest advancements that have been made.

Cost Reductions

The following case histories are good examples of where component manufacturers were able to improve bore quality and dramatically reduce costs by switching from the conven-tional process to the single pass Process. More and more manufacturers are now switching over to the single pass Process for this operation and realizing cost savings of as much as 50%.

Case History : 4

Data table: Material, 16MnCr5, Hardness, 58-62 HRC
Material16MnCr5Hardness58-62 HRC
Bore TypeThrough BoreStock Removal0.050mm
l/P DiameterØ31.95(+0.01)Length72mm
Tool 1Ø31.967GritBS
Tool 2Ø31.979GritBS
Tool 3Ø31.988GritBR
Tool 4Ø31.996GritBQ
Tool 5Ø32.002GritBP
Tool 6Ø32.005GritBL
Data table: BORE DIMENSIONS, REQUIRED, ACHIEVED
BORE DIMENSIONSREQUIREDACHIEVED
SizeØ32 (+0.003/+0.007)Ø 32.005
Taper0.002 mm0.0015 mm
Ovality0.005 mm0.003mm
Surface Finish0.20 Ra0.16 Ra
Data table: Machine Type, AB 608(6-Spindie 8-Station)
Machine TypeAB 608(6-Spindie 8-Station)
CoolantABHI HONING OIL (AB 15O)
Production80 Nos / Hour

Achievements

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