Manifold

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Manifold

Precision honed manifold manufactured by Abhi Fine Products

Advancements

Manufacturers are continually pushing the envelope in regard to what can be accomplished with the single pass Honing Process. Improved tool, fixture and ma-chine designs have allowed for increased production rates as well as improved bore precision. The following are some of the latest advancements that have been made.

Cost Reductions

The following case histories are good examples of where component manufacturers were able to improve bore quality and dramatically reduce costs by switching from the conven- tional process to the single pass Honing Process. More and more manufacturers are now switching over to the single pass Process for this operation and realizing cost savings as much as 50%.

Case History : 10

Data table: Material, Cast Iron, Hardness, -
MaterialCast IronHardness-
Bore TypeThrough BoreStock Removal0.050mm
l/P DiameterØ11.95(+0.01)Length50mm
Tool 1Ø11.970GritBR
Tool 2Ø11.985GritBR
Tool 3Ø12.000GritBP
Tool 4Ø12.004GritBL
Data table: BORE DIMENSIONS, REQUIRED, ACHIEVED
BORE DIMENSIONSREQUIREDACHIEVED
SizeØ12(+0.003/+0.006)Ø 12.004
Taper0.002 mm0.001 mm
Ovality0.005 mm0.001 mm
Surface Finish0.4 Ra0.35 Ra
Data table: Machine Type, AB 405 (4-Spindle 5- Station)
Machine TypeAB 405 (4-Spindle 5- Station)
CoolantABHI HONING OIL (AB 15O)
Production120 Nos / Hour

Achievements

Discover our range of honing solutions designed to meet diverse industrial requirements

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