Hydraulic Valve (Type 1)

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Hydraulic Valve (Type 1)

Hydraulic Valve With A Precision Finished Bore

Advancements

Manufacturers are continually pushing the envelope in regard to what can be accomplished with the single pass Honing Process. Improved tool, fixture and machine designs have allowed for increased production rates as well as improved bore precision. The followings are some of the latest advancements that have been made.

Cost Reductions

The following case histories are good examples of where component manufacturers were able to improve bore quality and dramatically reduce costs by switching from the conventional process to the single pass Honing Process. More and more manufacturers are now switching over to the single pass Process for this operation and realizing cost savings as much as 50%.

Case History : 16

Data table: Material, CAST IRON, Hardness, -
MaterialCAST IRONHardness-
Bore TypeThrough boreStock Removal0.040 mm
I/P Size15.834Length146 mm
Tool 1Ø15.849GritBV
Tool 2Ø15.861GritBS
Tool 3Ø15.869GritBS
Tool 4Ø15.874GritBQ
Data table: BORE DIMENSIONS, REQUIRED, ACHIEVED
BORE DIMENSIONSREQUIREDACHIEVED
SizeØ15.873 TO Ø15.875Ø15.874/Ø15.8745
Surface Finish1.25 Ra0.8 Ra
Data table: Machine Type, ABS-608 (6-Spindle 8-Station)
Machine TypeABS-608 (6-Spindle 8-Station)
Cycle Time30 Sec/Component
Production120 Nos /Hour

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