Vertical Tube Honing Machine ABE 12045

The ABE 12045 Vertical Tube Honing Machine manufactured by ABHI FINE PRODUCTS is designed for precision finishing of tube components used in automobile cabin lift systems. With a honing length of 700 mm and a diameter capacity from 5 mm to 50 mm, this Tube Honing Machine ensures consistent bore geometry, stable torque transmission, and improved operational performance for automobile, hydraulics & pneumatics, aerospace, defense, marine, oil & gas applications.

The machine features a rigid stress relieved cast iron structure and a fully servo controlled motion system that manages rotation, reciprocation, and tool expansion. Combined with an advanced coolant filtration system, hydraulic component clamping fixture mechanism and precision expansion tooling capable of achieving a 0.2 Ra surface finish, the ABE 12045 delivers reliable accuracy and smooth operation in demanding production environments.

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Specifications

Diameter Range	5 mm to 50 mm
Maximum Honing Length	700 mm
Spindle Speed	Up to 2000 rpm
Spindle Feed	Up to 20000 mm per minute

Machine Design and Infrastructure

Machine Size(LxBxH)	3000 mm X 2000 mm X 3500 mm
Coolant Tank Capacity	450 Liters
Coolant Filtration	5 Micron Paper Band Filter

The machine is designed with an integrated coolant management system that supports continuous production by maintaining coolant cleanliness and stable machining conditions. This infrastructure helps extend tool life and maintain consistent surface finish quality across production batches.

Models

ABE 12045 Vertical Tube Honing Machine is available as a customized honing machine depending on component geometry, production volume, and surface finish requirements.
Machine configurations can include customized tooling systems, fixtures, and process parameters designed specifically for the application.

Features and Benefits

Rigid cast iron base and column provide structural stability and long term machining accuracy.
Servo controlled motion system manages tool rotation, stroking movement, and expansion for precise honing control.
Constant torque is maintained across the spindle speed range ensuring consistent material removal and uniform bore geometry.
High precision ball screws and linear guideways provide smooth reciprocating movement and accurate expansion controlling within range of 0.1 micron.
Integrated coolant system with paper band filtration maintains clean coolant flow during the honing process.
Magnetic separator removes metallic particles from the coolant to protect tooling and maintain surface quality.
Chiller unit maintains coolant temperature between 20° and 22° degrees Celsius for stable machining conditions.
Floating type tool holders compensate for minor alignment variations and help achieve a surface finish of 0.2 Ra.

Applications

Automotive cabin lift tubes
Hydraulic cylinder tubes
Pneumatic cylinder tubes
Fuel injector sleeves
Shock absorber tubes
Precision mechanical sleeves
Aerospace system tubes
Heavy machinery components
Agricultural machinery tubes
Oil and gas equipment tubes
Industrial automation assemblies

Additional Information

The machine is ergonomically designed for easy front side access to the work area.
A smart human machine interface (HMI) panel allows operators to adjust machining parameters easily.
The servo driven system maintains low vibration and operates below 70 decibels.
The control system includes twenty alarm conditions that monitor machine performance.
All machines manufactured by ABHI FINE PRODUCTS are customized honing machines developed to match specific component requirements.